MOTION CONTROL

ENGINEERING SERVICES

Process automation solutions

INSTRUMENTATION AND PROCESS CONTROL

We provide comprehensive services around design and planning within this field. We understand process control variables and the instruments in use within a production or manufacturing area for the better utilization of technology and hardware components. Our team is equipped with the technical knowledge and skills of a wide range of instruments used in wide range of applications such as:

• Level and pressure
• Flow measurements
• Temperature and Recorders
• Liquid analysis – conductivity, pH, Dissolved O2, and Optical measurements

SCADA SYSTEMS

We provide you with accurate and real-time monitoring of automated processes in your industry through the design, implementation, and licensing of SCADA systems which provides you with the ease and safety of monitoring and controlling your industrial assets away from the potential risks and hazards in the field.

Our SCADA system design factors in all the field devices and measuring instruments necessary for parameter monitoring, then implement it in a way that lets you communicate with these devices and make suitable changes when needed, and eventually provide you with the necessary software licenses for operation.

PROCESS IMPROVEMENT

We acknowledge the possibility of high costs of purchasing a new machine that uses the latest technology when the current manual machine is still functional.

Our company provides you with an alternative solution to upgrade your existing machines to the desired operation at a friendlier cost through processes like machine retrofitting.

Our process improvement procedure entails:

• Identifying the objective of the improvement, such as minimizing waste or increasing production.
• Analyzing the existing work flow by understanding the production process.
• Eliminate any inefficiencies in the process.
• Provide training for the operators on how to use the upgraded machinery.
• Maintenance of th e upgraded machinery.

PROCESS AUTOMATION

At Motion Control Engineering we provide support for a wide range of hardware and software used in various automation applications. Our specialization involves:

• The use of PLCs, HMIs, and VFDs to synchronize the production process by programming to suit the desired outcome through hardware and software configuration.
• Installation of systems including hazardous area control systems, SCADA systems, DCS and IPC systems, fire and gas monitoring systems and safety modules.
• Communication networks installation and configuration which entails Profibus, Profinet, Serial Interface, Modbus TCP/IP, Hart, ASI, Device net, CAN, CClink.

INSTALLATION, COMMISSIONING, AND MAINTENANCE

Our dedicated teams in civil works, mechanical, electrical, and automation fields, ensure that your new production lines and machines are installed, tested, and commissioned to meet the operational requirements as per the OEM standards.

We also ensure that our clients’ machine breakdowns are promptly attended to by our very able field service team restoring your operations to reduce your downtime within the shortest time possible.

• Emergency response services - We mitiate degraded system performance & component failures.
• Corrective Maintenance - We ensure availability of regularly needed parts to the the system back in operation at the shortest time possible.
• Preventive Maintenance - We identify sources of potential failures early enough to prevent system failures.
• Hardware Replacement & Management - We keep the system's performance at its full potential at all times.
• System Enhancement & Upgrade - We address failures which jeopardize system operations.

PNEUMATIC AND ELECTROPNEUMATIC SYSTEMS

We offer you the best services when it comes to installation and maintenance of your air driven systems including valves, actuators, pneumatic pumps, and other mechanical components.

We integrate any of these systems with programmable logic controllers to allow the implementation of more advanced control strategies using the approach of electropneumatic or electrohydraulic systems.

HYDRAULIC AND ELECTROHYDRAULIC SYSTEMS

For your bulk hoist applications, blow molding, injection molding, and other heavy lifting systems, we are well-versed with new and old installations, automating the existing systems, and maintenance for efficient performance.

Our mechanical team together with the electrical team combine their efforts to deliver as per the client’s specifications.

INDUSTRIAL REPAIRS

Our company is fitted with a well-equipped state of the art diagnosis systems, enabling us to work on obsolete and modern SMD PCB boards to the component level test.

The industrial repairs we deal with include:

• Programmable logic controllers (PLCs)
• Human machine interface (HMI) and their backlights
• Variable speed drives
• Industrial computers (IPCs)
• Instruments – lab equipment, field devices
• Other electronic control boards

INDUSTRIAL MOTION CONTROL

Machine motion control has never been easy for the industrial applications. Our team is well trained to handle any type of drives and industrial motors such as induction motors, DC motors, servo motors, stepper motors, non-rotary linear motors and actuators.

Our skilled team have the vast knowledge on the applications of servo systems, both single axis and multi-axes for:

• Computer Numerical Control (CNC)
• Robotic systems
• Converting
• Handing
• Forming
• Packaging
• Pressure